Job Safety Analysis: Lane Closure Setup

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Step Potential Hazard Control
Review lane closure plan Incorrect taper length, poor device placement, crew working in unsafe paths Review MUTCD guidelines and project specific traffic control plans; conduct a tailgate briefing to confirm responsibilities
Assess roadway conditions Speed of traffic, curves, hills, limited sight distance, weather impacts Adjust taper length and sign placement for visibility; add extra devices if necessary; postpone work if visibility is unsafe
Inspect traffic control devices Damaged cones, non reflective signs, malfunctioning arrow boards Check all cones, signs, barricades, and arrow boards before deployment; replace damaged items
Don required PPE Low visibility to motorists, struck by hazards Wear Class 2 or Class 3 high visibility garments, hard hat, gloves, and safety glasses before entering the roadway
Deploy advance warning signs Worker exposure in live lanes, motorists approaching at high speeds Place signs in proper order from upstream to downstream; stay on shoulder whenever possible; use lookout to warn of traffic
Position work vehicles Rear end collisions, inadequate buffer, poor visibility Position shadow vehicle with crash attenuator if available; activate beacons; park at protective angle; maintain safe buffer distance
Set up taper Workers in travel lane, cones displaced by vehicles, motorists weaving too early or too late Place cones from upstream to downstream while facing oncoming traffic; never turn your back; use lookout for safety
Close the lane Motorists ignoring closure, sudden lane shifts Use arrow board to indicate closure; verify signs and cones are properly placed; adjust taper if motorists show confusion
Maintain work zone throughout operation Devices knocked over, cone creep, motorists entering closed lane Conduct periodic inspections; reposition or replace cones; maintain communication among crew and with flaggers if present
Monitor crew positioning Crew stepping into active lane, distracted workers Keep workers inside protected zone; assign a traffic control supervisor or lookout; enforce clear boundaries
Remove lane closure Workers exposed during takedown, premature driver acceleration Remove devices in reverse order of setup; keep shadow vehicle in place until final cone is removed; maintain lookout during all takedown steps

Suggested Personal Protective Equipment

  • High visibility vest or jacket (Class 3 recommended for higher speed roads)

  • Hard hat

  • Safety glasses

  • Cut resistant gloves

  • Steel toe boots

  • Hearing protection when near loud equipment

  • Long pants and long sleeves

Always have a complete, well-stocked first aid kit available.

JSA Category: Work Zone & Traffic Control Safety

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

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Job Safety Analysis
Step Potential Hazard Control
Review lane closure plan Incorrect taper length, poor device placement, crew working in unsafe paths Review MUTCD guidelines and project specific traffic control plans; conduct a tailgate briefing to confirm responsibilities
Assess roadway conditions Speed of traffic, curves, hills, limited sight distance, weather impacts Adjust taper length and sign placement for visibility; add extra devices if necessary; postpone work if visibility is unsafe
Inspect traffic control devices Damaged cones, non reflective signs, malfunctioning arrow boards Check all cones, signs, barricades, and arrow boards before deployment; replace damaged items
Don required PPE Low visibility to motorists, struck by hazards Wear Class 2 or Class 3 high visibility garments, hard hat, gloves, and safety glasses before entering the roadway
Deploy advance warning signs Worker exposure in live lanes, motorists approaching at high speeds Place signs in proper order from upstream to downstream; stay on shoulder whenever possible; use lookout to warn of traffic
Position work vehicles Rear end collisions, inadequate buffer, poor visibility Position shadow vehicle with crash attenuator if available; activate beacons; park at protective angle; maintain safe buffer distance
Set up taper Workers in travel lane, cones displaced by vehicles, motorists weaving too early or too late Place cones from upstream to downstream while facing oncoming traffic; never turn your back; use lookout for safety
Close the lane Motorists ignoring closure, sudden lane shifts Use arrow board to indicate closure; verify signs and cones are properly placed; adjust taper if motorists show confusion
Maintain work zone throughout operation Devices knocked over, cone creep, motorists entering closed lane Conduct periodic inspections; reposition or replace cones; maintain communication among crew and with flaggers if present
Monitor crew positioning Crew stepping into active lane, distracted workers Keep workers inside protected zone; assign a traffic control supervisor or lookout; enforce clear boundaries
Remove lane closure Workers exposed during takedown, premature driver acceleration Remove devices in reverse order of setup; keep shadow vehicle in place until final cone is removed; maintain lookout during all takedown steps
Suggested Personal Protective Equipment