Job Safety Analysis: Float Replacement

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Step Potential Hazard Control
Assess work area Traffic hazards, uneven ground, standing water, electrical hazards Conduct site walk; set up MUTCD compliant traffic control; verify stable surface
Inspect tools, replacement floats, and PPE Damaged wiring, defective floats, broken tools Inspect all equipment before use; remove any defective items; check tools for insulation damage
Don required PPE Sewer exposure, aerosols, electrical hazards Wear gloves, eye protection, waterproof boots or waders, and respirator if needed
Test atmosphere at wet well Hydrogen sulfide, methane, low oxygen Use four gas monitor at top, mid, and lower levels; ventilate until readings are safe
Lockout tagout pump and control power Unexpected pump start or electrical shock Shut down control panel; apply lockout tagout; verify zero energy using a meter
Ventilate wet well or vault Toxic gases, oxygen deficiency Use blower and ducting; ventilate continuously during work
Open wet well or vault hatch Fall hazard, dropped objects Secure hatch in open position; install temporary barriers around opening
Determine if entry is required Exposure to confined space hazards Replace floats from surface when possible; if entry is required, follow full confined space entry JSA
Remove old floats and wiring Splash hazards, electrical contact, entanglement Keep wiring de energized; pull floats slowly; avoid hand placement near rusty or sharp components
Inspect bracket, rails, and hardware Structural failure, dropped pieces Inspect mounting locations from outside when possible; use long tools to avoid leaning into opening
Install new float and wiring Pinch points, electrical hazards, contamination Secure float to bracket or tether; route wiring neatly; keep connectors dry
Test float functionality Unexpected pump start, splash hazards Energize control panel temporarily; keep hands clear; observe pump cycle; shut power back off before adjustments
Secure wiring and components Loose wires causing faults or tangles Fasten wiring to prevent snagging; verify proper strain relief and routing
Close and secure hatch Pinch points, unsecured lid Lower hatch carefully; ensure latch is engaged
Restore power and perform full system test Pump cycling unexpectedly, electrical issues Re energize control panel; test pump operation, alarms, and float response; observe for abnormal behavior
Clean tools and PPE Cross contamination, splashback Rinse tools and boots in designated area; bag disposable PPE; wash hands thoroughly
Final site inspection Missed hazards, debris, unsecured equipment Verify floats operate correctly; ensure site is clean and safe
Remove traffic control Exposure to live traffic Remove signs and cones in reverse order; maintain lookout; keep PPE on until clear

Suggested Personal Protective Equipment

  • Hard hat

  • Safety glasses or face shield

  • High visibility vest or jacket

  • Steel toe boots

  • Chemical resistant gloves (nitrile or neoprene)

  • Waterproof boots or waders if needed

  • Long pants and long sleeves

  • Hearing protection near pumps or generators

  • Respirator when sewer gases or aerosols are present

  • Disposable coveralls for heavy contamination

Always have a complete, well-stocked first aid kit available.

JSA Category: Water and Sewer Department Operations

* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.

Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.

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Job Safety Analysis
Step Potential Hazard Control
Assess work area Traffic hazards, uneven ground, standing water, electrical hazards Conduct site walk; set up MUTCD compliant traffic control; verify stable surface
Inspect tools, replacement floats, and PPE Damaged wiring, defective floats, broken tools Inspect all equipment before use; remove any defective items; check tools for insulation damage
Don required PPE Sewer exposure, aerosols, electrical hazards Wear gloves, eye protection, waterproof boots or waders, and respirator if needed
Test atmosphere at wet well Hydrogen sulfide, methane, low oxygen Use four gas monitor at top, mid, and lower levels; ventilate until readings are safe
Lockout tagout pump and control power Unexpected pump start or electrical shock Shut down control panel; apply lockout tagout; verify zero energy using a meter
Ventilate wet well or vault Toxic gases, oxygen deficiency Use blower and ducting; ventilate continuously during work
Open wet well or vault hatch Fall hazard, dropped objects Secure hatch in open position; install temporary barriers around opening
Determine if entry is required Exposure to confined space hazards Replace floats from surface when possible; if entry is required, follow full confined space entry JSA
Remove old floats and wiring Splash hazards, electrical contact, entanglement Keep wiring de energized; pull floats slowly; avoid hand placement near rusty or sharp components
Inspect bracket, rails, and hardware Structural failure, dropped pieces Inspect mounting locations from outside when possible; use long tools to avoid leaning into opening
Install new float and wiring Pinch points, electrical hazards, contamination Secure float to bracket or tether; route wiring neatly; keep connectors dry
Test float functionality Unexpected pump start, splash hazards Energize control panel temporarily; keep hands clear; observe pump cycle; shut power back off before adjustments
Secure wiring and components Loose wires causing faults or tangles Fasten wiring to prevent snagging; verify proper strain relief and routing
Close and secure hatch Pinch points, unsecured lid Lower hatch carefully; ensure latch is engaged
Restore power and perform full system test Pump cycling unexpectedly, electrical issues Re energize control panel; test pump operation, alarms, and float response; observe for abnormal behavior
Clean tools and PPE Cross contamination, splashback Rinse tools and boots in designated area; bag disposable PPE; wash hands thoroughly
Final site inspection Missed hazards, debris, unsecured equipment Verify floats operate correctly; ensure site is clean and safe
Remove traffic control Exposure to live traffic Remove signs and cones in reverse order; maintain lookout; keep PPE on until clear
Suggested Personal Protective Equipment