| Step | Potential Hazard | Control |
|---|---|---|
| Inspect work area and equipment | Fire hazards, poor ventilation, damaged cables or hoses | Remove combustibles, ensure fire extinguishers are nearby, verify ventilation is adequate, inspect equipment before use |
| Set up welding or cutting equipment | Electric shock, gas leaks, incorrect equipment settings | Confirm cables are intact, verify electrical connections are grounded, check for gas leaks using approved methods, set equipment to manufacturer recommendations |
| Prepare materials for welding or cutting | Hand injuries from sharp edges, dropped materials | Wear gloves, use proper lifting techniques, secure materials to prevent movement |
| Strike arc or begin cutting | Eye injuries, burns, harmful UV light | Use welding helmet with proper shade, wear flame resistant clothing, keep bystanders at a safe distance |
| Perform welding or cutting work | Sparks, molten metal, fumes, fire, noise | Maintain proper body position, use screens to protect others, use mechanical or natural ventilation, have fire watch if required, use hearing protection |
| Handle hot materials after welding or cutting | Burns, dropped objects | Use tongs or heat resistant gloves, clearly mark hot materials, allow cooling time before handling |
| Shut down equipment | Electric shock, accidental ignition | Turn off equipment, close gas valves, disconnect power when needed, coil hoses and cables safely |
| Clean work area | Fire hazards from leftover slag or metal pieces | Remove slag and scrap, dispose of waste properly, ensure no smoldering materials remain |
Welding helmet with proper shade lens
Safety glasses with side shields
Welding gloves
Flame resistant clothing
Steel toe boots
Hearing protection
Respirator when fumes or ventilation are a concern
High visibility vest when working near vehicles or traffic
Always have a complete, well-stocked first aid kit available.
JSA Category: General Maintenance and Shop Operations
* The steps, hazards, and controls displayed above may be incomplete or not suit your department's needs. All job safety analyses should be a completed with frontline worker input to ensure that each potential hazard is identified and mitigated.
Please read about The Essentials Elements of a Solid Job Safety Anaylsis here.
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| Step | Potential Hazard | Control |
|---|---|---|
| Inspect work area and equipment | Fire hazards, poor ventilation, damaged cables or hoses | Remove combustibles, ensure fire extinguishers are nearby, verify ventilation is adequate, inspect equipment before use |
| Set up welding or cutting equipment | Electric shock, gas leaks, incorrect equipment settings | Confirm cables are intact, verify electrical connections are grounded, check for gas leaks using approved methods, set equipment to manufacturer recommendations |
| Prepare materials for welding or cutting | Hand injuries from sharp edges, dropped materials | Wear gloves, use proper lifting techniques, secure materials to prevent movement |
| Strike arc or begin cutting | Eye injuries, burns, harmful UV light | Use welding helmet with proper shade, wear flame resistant clothing, keep bystanders at a safe distance |
| Perform welding or cutting work | Sparks, molten metal, fumes, fire, noise | Maintain proper body position, use screens to protect others, use mechanical or natural ventilation, have fire watch if required, use hearing protection |
| Handle hot materials after welding or cutting | Burns, dropped objects | Use tongs or heat resistant gloves, clearly mark hot materials, allow cooling time before handling |
| Shut down equipment | Electric shock, accidental ignition | Turn off equipment, close gas valves, disconnect power when needed, coil hoses and cables safely |
| Clean work area | Fire hazards from leftover slag or metal pieces | Remove slag and scrap, dispose of waste properly, ensure no smoldering materials remain |
Welding helmet with proper shade lens
Safety glasses with side shields
Welding gloves
Flame resistant clothing
Steel toe boots
Hearing protection
Respirator when fumes or ventilation are a concern
High visibility vest when working near vehicles or traffic